Chapter 3. Directions

    1. Knitting Mode(Work): Key switch is positioned at "Work". This is a mode for Knitting socks

< Drumless Main ( Knitting ) Screen >

• (1) Chain Lock ("F1" Key )
  This stops the process. It is only possible in pattern knitting state (the state of chain stop).
• (2) Cycle End ("F2" Key )
  This functions to put the cycle to stop at the original position after a sock is knitted.
• (3) Whole yarn In/Out ("F4" Key )
  This is to lift yarn if the yarn is severed in knitting. When pressed once, the whole yarn is lifted, and pressed once more, the yarn is put back to the original position.
• (4) Low Speed ("F5" Key )
  The machine operates at about 150 RPM in this mode, regardless of the speed that presently operates the machine.
• (5) Ring blower ON, OFF ( Key "2" )
  This stops or operates the Ring blowermotor only at "ON" and "OFF" Mode.
• (6) Set knitting amount and the automatic stop ("F7" Key )
  This automatically stops the whole process at the original position after a certain amount of knitting is done.
  F7 Key - 4 digits. The numbers should be set right after the machine comes to a full stop.
• (7) Initiation of production amount
  This puts the production amount at "0".
• (8) Course Reduction ("" Key )
  This reduces the length of knitting by 1 to 4 ( in case of semidrumless ).
• (9) Stitch Adjustment ("F8" Key )
  This adjusts stitch during knitting process. It adjusts actual stitch value of the numbers (1-8) that the chain designates.
  "","" Key : stitch adjustment
  "SET","ESC" Key : adjustment completed

    2. Program Mode : The position of key switch is at "Prog". It is a mode that sets, checks the process and puts diskettes in and out.

* A following screen appears if the position of key switch is put at "Prog" in Knitting Mode.

< Program Mode Screen >

* When a key needed is pressed (options: "1","2","3","4"), the corresponding screen appears.

• (1) SET MODE: Key "1"
  

  
  < SET MODE Screen >

  • 1) Zero Point of Encoder Setting : Key "0"

    
     This sets zero point of encoder. It should be set at the beginning of machine setting.
     The zero point of encoder is the basic position for controller operation, and should be set during machine setting and test operation at least once.
     The zero point should be set where a short needle is at the lowest point of center CAM of the machine.

    When to Use :

     The zero point is to be reset after number of needle and CPU board are exchanged.

    How to Use : It should be set where a short needle is at the lowest point of the basic CAM when the machine is rotated by hand.

    If SET key is pressed, the present position is to be set as the zero point.
    If ESC key is pressed, the set zero point is canceled.

    Keys Used : SET - to set zero point

     * "","" - to set the direction of encoder ( The number of encoder is to increase when Key is set.)
     * "F1","F6" - to set the level of encoder ( Whether the increase or decrease is to be set as zero point.)

    
    Star mark (*) indicates that the user should not operate or change the mode if possible.

  • 2) Oil Injection Amount Setting :Key "1"
    How to Use :

     Press "1" at SET mode.
     In case a cursor appears, designate a number and then press "SET" key.

    Keys Used :

     Number key(3 digits) and "SET" key are for the setting completion.
     "F1" key checks the process and puts the motor at "ON" or "OFF".

  • 3) Ring blower Setting : Key "2"
    Functions :

     It sets the Ring blowermotor at automatic state(electricity is saved in normal knitting), operation without stopping, or pause ( when the machine is checked) state.

    How to Use:

     Press Key "2". When a cursor appears, designate ""or"", and then press "SET" key.

    Keys Used:

    "","" : to choose On, OFF, or AUTO
    "SET" : to complete the setting.
    "ESC" : to cancel the setting.

  • 5) Heel Rarate Position Setting : Key "5" (a code is needed.)

    
     This is supposed to be positioned at the very opposite of zero point, yet in case there is a problem with the heel movement, it can be checked and reset.
     This mode is very important for the beginning, knitting and finishing the heel knitting, therefore it should be set precisely. And when the machine is actually at rarate position, it should pass this position at all times.

    
    Function :

     It sets the heel rarate position.

    How to Use :

     Press "5" and the following screen appears. Then rotate the machine using the handle and position the short needle at the turning point(rarate position) then input the position, pressing SET key.

    Keys Used :

    "Set" : to input.
    "ESC" : to cancel.

    <> Heel Rarate Position Seting mode <>

    Zero-Enc 001                003            0222            0421 <> Heel Center Pasition is 101.

  • 6) Heel Rotation Setting: not used

    <>Select Method for Heel Rotating     1. "F1" for Nomal     2. "F2" - and +, -- (max 11):40

    not used

    Keys Used :

    "F1" : a key for a round of forward and backward rotation of the heel.
    "F2" : to set control reversing mode for Heel; number and SET keys are used.
    "ESC" : to cancel the mode.

  •  
  • 7) Input Speed for Control Reversing Setting : Key "7" ( a code is needed.)

   It has a special function if semidrumless is used.
  Function : It sets input speed and position of control reversing for smooth rotation in heel knitting.

  <> Input Speed for Control Reversing     1. 1,2,3,4th value           : 002, 000, 000, 000     2. 1,2,3,4,5, dat for Heel : 000, 000, 000, 003, 005

  *

       1st line value :
  

  1. 1st value : value for stitch motor 1 normally 2 or 3
     
  2. 2nd value : value for stitch motor 2 normally 2 or 3 or 0 for no stitch 2
     
  3. 3rd value  : not used
  4. 4th value : value for ringle gate, 000-for pile machine, 128-for plain machine

   

              2nd line value

             1.  1st value  : 000

             2.  2nd value : 000

             3.  3rd value  : value for heel backwarding prevent dat : 0~15

             4.  4th value  : value for heel forwarding prevent dat : 0~15

             5.  5th value  : value for heel backwarding more dat : 0~31

  How to Use :

   Press "7" at SET mode and enter the set mode of control reversing speed.

  
  Keys Used:

  ESC : to set and cancel the mode.
  "","" : to select numbers that are up and down.
  "","" : to select numbers that are right and left.
  Number & SET : to set the designation of value.

  
  When ESC key is pressed after correction is completed, a question appears whether to save the corrected content or not as follows.
  Changing data, O.K. ? ( SET / ESC )"
  When SET is pressed, corrected content is saved.
  When ESC is pressed, corrected content is not saved.
  If correction is not made, the above question does not appear.

  • 8) Knitting Setting : Key "8"
    Functions :

    It has 3 modes that set how to knit.
    When 1 is selected, pattern 1 is taken.
    When 2 is selected, pattern 2 is taken.
    When 3 is selected, pattern 1 & 2 is taken alternately and chain using 1
    2 knits in case each sock has different patterns.

    How to Use :

    Press "8" at SET mode.

    Keys Used :

    "1" key : to set pattern 1 knitting.
    "2" key : to set pattern 1 knitting.
    "3" key : to set patterns 1 & 2 alternately.
    "SET" : to set the completion.

  • 9) Stitch Setting : Key "9"
    Function :

     After the number (1-8) of stitch to be used at chain is designated, stitch value is set at SET mode.

    How to Use:

     When key "9" is pressed, a screen appears as follows, then either F1 or F2 according to the function is selected.
    Tights stitch value:
    Tights stitch should be adjusted while in motion.
    Press "F2" and a cursor appears next to < "F2" : lights stitch value >, then light stitch value in 2 digits is input. And press SET key, then value is saved; if ESC is pressed, it is canceled.
    Adjustment of tights stitch is marked "+1" or "+2" when stitch is increased at stitch position during chain input; and it is marked "-1" or "-2" when stitch is decreased.
    At this point, the beginning and end of stitch is used as designated stitch value at chain.

    Keys Used :

    "F1","F2"
    "","" : value correction keys.
    "","" : shift of position
    "SET" : setting completed.
    "ESC" : to cancel.

    
    

    <> 1. Setpart or chain stitch. <>     ----------------------------------------------     F1: PART stitch     F2: Tights stich value :     ----------------------------------------------     <> Input each stitch for each position <> 1. Value : 10        2. Value : 20 3. Value : 20        4. Value : 30 5. Value : 30        6. Value : 30 7. Value : 20        8. Value : 20

    Selection Stitch Function Screen

  • 10)Needle Setting : "F1" Key ( a code is needed.)
    Function :

     It sets needle of the machine.

    How to Use :

     Press "F1" and then set needle in 3 digits at needle indicating position (at the top of the screen).
     When needle is changed, it should be checked out by pressing key "SET"
    * When needle is changed, all the basic values are changed. Therefore, check up on them before using this function.

    Keys Used:

    "","" : value correction keys.
    "","" : position shift
    "SET" : setting completed.
    "ESC" : to cancel.

  • 11)F-Time Setting : "F2" Key ( a code is needed.)
    Function :

     It sets F-Time from 1-6 (usually 3).

    How To Use:

    Press F2, then a screen for setting appears. Set value, using correction keys.

    Keys Used:

    "","" : value correction keys.
    "SET" : setting completed.
    "ESC" : to cancel.

  • 12)Speed of Gum and Stitch Setting :"F3" Key ( a code is needed.)
    Functions :

    It sets the speed of gum roller and stitch.

    How to Use :

     Press"F3" key, and a screen appears. Then using position shift keys, move cursor to gum speed, direction or stitch speed and then set the value using correction keys.

    Keys Used :

    "","" : value correction keys.
    "","" : position shift keys
    "SET" : setting completed.
    "ESC" : to cancel.

    
    * The smaller the designated number of gum roller motor and stitch motor speed, the faster the speed. The bigger the number, the slower the speed.
    * Using , change the direction of gum roller rotation.

        Gum spd (0-16) : to set the speed of gum roller ("001" is the fastest).
        Up, Dn : to set the direction of gum roller.
        Stitch spd (0-3) :to set the speed of stitch motor ("1" is the fastest).

    Gum spd(0-15)         Up,Dn :      Stitch spd(0-3)

    04                03         [ Key : Up, Dn, , , Set,Esc    ]

  ---

  
  
• (2)Check Mode : "2" Key

  
  < Check Mode Screen >

  • 1) Air cam In/Out Check (forcibly) : Key "0" (a code is needed.)

     Each air cam motion is forcibly selected. Only if there is a problem with the operation or a special case, this mode is used.

    How to Use :

     Select each air cam using air cam selection keys, press SET, and then air moves in and out.

    Keys Used :

    "", "" : air cam selection keys.
    "SET" : In and Out key
    "ESC" : exit key

  • 2) Actuator Setting : Key "1"

    
    

    
    How to Use:

    1. Entire : Press "1", and check entire actuator. Check the movement using SET key.
    2. Odd/ Even : Press "2", and check shift of odd and evensetp according to bundle.
        Using bundle shift keys, shift the bundle to the desired position, and then check the movement using SET key.
    3. Consecutive : Press "3", and check shift ofsetp consecutively according to bundle.
        Using bundle shift keys, shift the bundle to the desired position, and then check the movement using SET key.
    4. Automatic : Press "4", and check shift ofsetp according to bundle.
    5. 5. Manual : Press "5", and check shift of hem according to bundle. Using bundle shift keys, shift the bundle to the desired position, and then decide what hem to select using selection keys. And check the movement using SET key.

    Keys used :

    "", "": actuator hem selection keys.
    "", "": actuator bundle shift keys
    "SET" : movement key
    "ESC" : return / cancel key

  • 3) Yarn, Rubber Check : Key "2"
    How to Use :

     Using bundle shift keys, select desired bundle, and select each yarn.
    Check the movement using SET key.

    Keys Used :

    "", "" : each hem selection keys
    "", "" : bundle shift keys
    "SET" : movement key
    "ESC" : return / cancel key
    "F1" : automatic in / out

  • 4) Air Block Check : Key "3"

    
    

    
    How to Use :

     Choose the desired air number, and then check the movement using SET key.

    Keys Used :

    "", "" : up and down shift keys
    "", "" : right and left shift keys
    "SET" : movement key
    "ESC" : return / cancel key
    "F1" : automatic in / out

  • 5) Encorder Check : Key "4"
    How to Use :

    Check the movement of encorder.

    Keys Used :

    "ESC" : return / cancel key

  • 6) Key Board Check : Key "5"
    How to Use :

     Check the keyboard and other markings that indicate the present state.
    Press keyboard, then the corresponding value appear.

    Keys Used :

    "F1" : automatic check key for LED marking
    "ESC" : return / cancel key

  • 7) Stitch Motor Check : Key "6"
    How to Use :

     Check the position of stitch motor using position shift keys. At this point, rubber roller is rotating. Press keyboard, and then corresponding value appears.

    Keys Used :

    "", "" :motor position shift keys
    "ESC" : return / cancel key

  ---

  
  
• (3)File Mode : Key "3" Key

  
  < File Mode Screen >

  * Keys Used in File Mode

  SET : Read the file that cursor points and save it in controller.
  ESC :Cancel file reading.
  Direction Keys : "", "", "", "" : Move the cursor on the screen
  "F1" :Save the data of controller in the existing file.
  "F2" :Save the data as a new name.

  - At the bottom of the screen, following appears; input name in 4 digits and then press SET key.

  Input file name : KR--

  Note

  a. Use the newly formatted diskette, if possible.
  b. There could be an error if the diskette that is being used deleted files before.
  c. If a pattern is freshly saved in diskette.

  * 800 course pattern cannot be saved.
  * depending on state of pattern knitting mode, patterns 1 & 2 are automatically saved.

  d. Although file name that is being used is the same as the one already in the diskette, no indication appears on the screen. Therefore, be sure to check up on ROM.

  • 1) Basic Data Read / Write : Key "0"
    This transfers basic data saved in ROM to a diskette and saves it. It reads data in diskette and then saves it in ROM. It is used in function - consecutive operation.
  • 2) Pattern Data Read / Write : Key "1"
    This reads picture file that is made by programs. It transfers the file corrected in controller to diskette and saves it.
  • 3) Chain Data Read / Write : Key "2"
    This reads chain data file that is made by Drumless-WIN chain program; transfer file corrected in controller to diskette and saves it.
  • 4) Fixed Sel Read / Write : Key "3"
    This reads F,S data file that is made by Drumless-WIN chain program; transfers file corrected in controller to diskette and saves it.
  • 5) Jacquard Data Read / Write : Key "4"
    This reads Jacquard data file that is made by Drumless-WIN chain program; transfers file corrected in controller to diskette and saves it.
  • 6) CPU Program Read : Key "5"
    This reads main program offered ( it is also used for further corrections and an upgrade).
  • 7) Knitting Screen Read : Key "6"
    This reads the screen offered - it is used for screen reconfiguration after correction of knitting mode screen is made and read in diskette.
  • 8) Act. Check Screen Read : Key "7"
    It reads actuator check screen. It is used for screen reconfiguration.
  • 9) Air Check Screen Read : Key "8"
    It reads air cam motion check screen. It is used for screen reconfiguration.
  • 10) Chain Selection Screen Read : Key "9"
    It reads chain mode selection screen. It is used for screen reconfiguration.
  • 11) "F1" + "1", "2", "3", "4" :
    These are used to input mode screens(setting, check, file, editing).
  • 12) "F2" + "1", "2", "3" :
    These are used to input file input O.K. message, file input error message, warning message on chain editing screen and picture input.

  If there appear following screens, that means that either the diskette has some problems, or data is not readable. Thus, resetting is required.
  
  The following message indicates data is read properly.
  
  If only this message appears on the screen, the data in controller is properly read.

  ---

  
  
• (4)Editing Mode : "F4" Key

  
  < Editing Mode Screen >

  • 0) Color Designation Editing Function According to F : Key "0"
    Colors depending on each F are basically designated (2c #1 is red, 3c #1 is blue...), yet overlapping of colors is occasionally needed. Therefore, this function can make knitting of chosen colors possible. In this mode, only actuator movement, not yarn, is made. In other words, desired yarn should be chosen at chain. The definitions of basic colors are as follows.

    	00	01	02	03	04	05	06	07	08	09	10	11	12	13	14	15
    1F
    2C
    3C
    1C
    4C
    5C

    
    *Number of color
    0:1F,    1:3C-1,    2:MESH,    3:5C-1,    4:2C-1,    5:4C-1,    6:1C-1,    7:4C-2,
    8:RUBBER,    9:3C-2,    10:3C-3,    11:4C-3,   12:2C-2,    13:5C-3,    14:1C-2,    15:5C-2

    1F act: Black,DarkGray
    2C act: Red,LightRed
    3C act: Blue,LightBlue,LightGreen
    1C act: DarkGray,Brown,Yellow
    4C act: Magenta,LightGray,LightCyan
    5C act: Cyan,LightMagenta,White

  • 1) Chain Data Editing : Key "1"
    

    

    
    Choose one mode from 6 chain modes, using number keys(1-6) and press SET key.
    POS, STEP, FS, N, DIR change content of data, using or key. At this point, message appears on the screen whether to change the data or not. Input numbers, using cursor.

    This designates in / out and position of Main Yarn (1-8) This designates in / out and position of Color Yarn. This designates in / out and position of File HADE. This only applies to file machine. This designates in / out and motion of Gum Yarn, scissors and roller. This designates open and closure as well as position of main yarn door. * The designated positions are set in 3 digits (0~needle~1).

    a. D.P : Down Picker. When a cursor positions at ETC-act, press "1", then D. P goes ON/OFF.
    b. SDC : This deletes bottom picture. When a cursor positions at ETC-act, press "2", then SDC goes ON/OFF.
    c. Oil : This operates oil pump. When a cursor positions at ETC-act, press "3", then oil goes ON/OFF. If oil pump operation is needed, keep it ON Actual movement is done in conjunction with designated number of oil/¦ at SET Mode.
    d. D.A. : This operates Double-welt section. When a cursor positions at ETC-act, press "4", then D.A. goes ON/OFF.
    e. S.O : This operates exit of socks. When a cursor positions at ETC-act, press "5", then S.O goes ON/OFF.

    How to Use :

    Press "1", then input the desired value at desired position using direction keys.

    Keys Used :

    "SET" : to input and switch on/off state
    "", "", "", "" : direction keys
    "ESC" : to cancel
    "F3" : to move back
    "F8" : to move forward

  • 2) Fixed Selection Data Editing : Key "2"

    Designate user Jacquard number of each F in 2 digits (01-20). Air cam number (3 digits) In / Out indication (It changes when SET key is pressed.) In / Out position (angle) 3 digits (0-359) + set only even numbers are input (0,2,4...358)

    
    Fixed Selection data is used to define the movement of each air cam and the actuator, therefore it should be dealt with, after a full understanding of the content. It can use a total of 40 movements from 1 to 40. (It is designated at chain.)

    How to Use :

    Press "2", and then input desired value at the desired position, using the direction keys.

    Keys Used :

    "SET" : to input and switch on/off state
    "", "", "", "" : direction keys
    "ESC" : to cancel
    "F3" : to move back
    "F8" : to move forward

  • 3) Pattern Schedule Editing : Key "3"
    
    
    * When patterns #1 and #2 are being used, schedule is marked only on the right hand side.
    And in case of alternate knitting, # 1 & # 2 are marked.

    St. : This means to start; it corrects and inputs schedule by number input method.
    End : This means to end; it corrects and inputs schedule by number input method.
    Rep : This means to repeat; it corrects and inputs schedule by number input method.
    Gum : This indicates pattern movement of gum yarn. Set key switches ON or NOT IN USE.

    How to Use :

    Press "3", and then input desired value at the desired position, using the direction keys.

    Keys Used :

    "SET" : to input and switch on/off state
    "", "", "", "" : direction keys
    "ESC" : to cancel

  • 4) Jacquard Data Editing : Key "4"

    Enlarge the present line

    
    * Jacquard data is data that fixed selection data designates and uses. And it is data for users to arbitrarily designate and use the movements of actuator.
    It can designate and use a total of 20 movements from 1 to 20. And F- S data designates the numbers.

    How to Use :

    Press "4", and then input desired value at the desired position, using the direction keys.

    Keys Used :

    "SET" : to switch on/off state
    "", "", "", "" : direction keys
    "ESC" : to cancel

  • 5) Pattern Data Editing : Key "5"

    This indicates present position coordinates. This indicates information about the present position. It is marked as "F1", 2C-1, 3C-1 : This means 1F pattern. X :This means 2C, 3C, 4C, 5C patterns, not 1F pattern.

    How to Use :

    Press "5"

    Keys Used :

    a. "", "" : to move up and down.
    b. "", "" : to move right and left.
    c. Press SET key, and a pattern that needs to be corrected appears next to "" in pattern information column. Then using "", "" keys, change the content and press SET to complete.
    d. "F3" : move up by 20 lines.
    e. "F4" : move down by 20 lines.
    f. "F5" : move to left by 40 columns.
    g. "F8" : move to right by 40 columns.

    How to designate information about ringle, gum related air, file Çòµ¥±â, speed :
    Information about ringle and others can be obtained from pattern editing function. And the method is as follows. This information is used after needle.

    Position :

    needle +1, +2, +3, +4, +5, +6, +7, +8, +9, +10, +11, +12, +13, +14

    Functions:

    Ringle #1, R2, R3, R3, R4, R5, R6, R7, R8, Gum, PH1, PH2, PH3, Suction, low speed (at about RPM 80) are used. When SET key is pressed at designated positions, they go ON/OFF. (a small spot appears or disappears.)

  • 6) Jack Arrangement Editing : Key "6"
    
    * If the Jack arrangement of machine is not correct, this function is used to correct it.

    How to Use :

    Press "6", and then input desired value at the desired position, using the direction keys.

    Keys Used :

    "", "" : to move up and down.
    "", "" : to move right and left.

  • 7) Basic Position (Angle) Editing : Key "7" (a code is needed.)
    
    This designates and corrects the basic positions(an angle that is indicated counterclockwise if original point is set "0") of actuator, air cam, ringle, gum related cam. Therefore, it is very important for machine setting at the beginning, and it could be different depending on machines.

    How to Use :

    Press "7", and then input desired value at the desired position, using the direction keys.

    Keys Used :

    "", "" : to move up and down.
    "", "" : to move right and left.

  • 8) Basic Position (Needle) Editing : Key "8"

    If there is any mistake or error, the position of actuator detects the exact location. This function can correct any mistakes by adjusting 1 or 2 needles. This is the position of in/out of main yarn. After movement of pattern is designated, then actual in/out position is set. Áß¾Ó(short needle)À¸·Î ½Ç °¥¶ó ¸Ô´Â À§Ä¡ Á¶Á¤½Ã, value is adjusted. Adjustment Range :The basic position can be adjusted up to (needle +1C). Next cycle for over the range This is the position for in/out of Rubber Yarn(RY), Rubber Scissors, roller, Center(down). If the rubber is taken out, it should be replaced. Order: Rubber Down is the first. Normal needle - 10(the position of 1C should be considered.) Rubber Yarn(RY), Rubber Roller Normally about 1 Rubber Scissors (R-C) Normally about 30 (about 30 bigger than Rubber Yarn)

    How to Use :

    Press "8", and then input desired value at the desired position, using the direction keys.

    Keys Used :

    "", "" : to move up and down.
    "", "" : to move right and left.

  • 9) Q¡¯rtn Chain Editing : Key "9" ( a code is needed.)
    
    This designates the contents of cam, yarn and actuator by chain designation method when knitting is to be canceled during the knitting process and re-knitting is wanted. There are altogether 10 steps. Usually F.S. numbers of 38, 39,40 are used to designate the numbers. If possible, Step 1 should be as above; in Step 2, F.S. is "039" and the rest is the same as Step 1; in Step 3, F.S. is "040" and the rest is the same. And in Step 4, in state of "out" yarn and "in" door, 2 rounds are to be rotated.
    F.S. 38 can be set similar to the content of Foot Down movement F.S.
    At the last step, press F7(end) key, and then End appears below Pos.

    How to Use :

    Press "9".Input data using the same method as the chain data editing.

  ---

  A P P E N D I X

  ---

  1. ERRORS

     error on top of yarn hanger device - Adjust yarn tension and check the yarn.

     Heel yarn error - Check Heel yarn.

     Error in yarn tension adjustment device built in rear of yarn hanger - Adjust yarn tension and check the yarn.

     Error in yarn tension adjustment device built in right and left of yarn hanger - Adjust yarn tension and check the yarn.

     Ring Cutter error - Check sinker and tangled yarn.

     Rubber yarn error - Rubber yarn yarn is taken out or severed.

     Needle HEAD error - Check the needle and replace it.

     Needle sensing error - Check the needle.

     Cover air marking - For fine yarn

     Air error - Check the Air control.

     Control box error - Check fuse, board and actuator coil.

     Main motor error - Error in sub motor or inverter

     Stitch step motor error - Check board fuse.

     Ring blower motor error

     ---

  2. How to Use Chain, Fixed Selection, Jacquard Data
     * Chain, fixed selection, Jacquard data are the basic movements of drumless controller.
     • Chain Data
       This is the basic data for the entire movements. It designates and uses position, length, speed, stitch, direction, yarn movement, fixed selection, pattern knitting, etc.
       It has 100 steps from 1 to 100 and sub-chain as well. Each sub-chain has 10 steps; it can be used for special movement.
     • Fixed Selection Data
       This designates movement of each actuator(Jacquard number). And it can designate a total of 28 air cam movements per actuator. Therefore it can designate movements of air cam and F that are needed for machine operation. It can use 40 data from 1 to 40, and usually uses 38, 39, 40 as the movement for re-start.
     • Jacquard Data
       This can designate and use 20 data from 1 to 20, which are necessary for actuator movement.
       Accordingly the entire movement is designated by chain; and corresponding air cam actual movement and actuator movement are designated by FS data. The actual movement of actuator is defined by Jacquard data.

     1.chain data : It designates entire movement. FS. Num out of chain data designates FS to be used.

     2. FS Data : It designates air cam movement. Jacquard number out of FS data designates Jacquard to be used.

     3. Jacquard Data : It defines actual actuator movement.

           < Correlation of chain data, F.S. and Jacquard data >

     1) Chain Data
     Drumless controller has movements that are basically defined by chain data.
     Chain Data is the basic data that designates and controls the entire movements of the machine.
     It designates and uses movements of air cam, actuator and yarn, and pattern knitting, speed, motor rotation direction and it requires special caution to designate and use the data.

     (1) Configuration of Chain Data

     1) main movement 2) ringle movement It designates cam movement related to main yarn, doors and rubber yarn. 3) color yarn It designates movements of yarn of each F and Pile HEAD. 4) others

     -1- Main Movement : This designates basic movements including direction, step number, F.S. num, speed, stitch.

     
     a. Position
     
     This is for designating position. It is indicated as Start, Make-Up, Plane, Gum, Knit- Gum, Transfer, Leg, Knit-Leg, Heel-Up, Heel-Dn, Foot, Knit-Foot, Ringle-Toe, Toe-Up, Toe-Dn, Rosso, Lose.
     
     How to Correct
     * Correction and editing are made only in the DL-WIN program.
     *In Step 1, ¡®Start¡¯ must be designated. And if ¡®Start¡¯ is designated during the step process, that means the whole step will begin from the Step 1. Therefore, caution is needed in designating position.
     
     b. FS. N : This designates fixed selection numbers of 1 to 40, Wait (in case of 0), Pat.. (in case of 100).
     Number from 1 to 40
     This designates already set data in order to designate air cam movements of Start, Transfer, Heel, and actuator movement. Special caution is required to designate the position. (Numbers 38, 39, 40 are usually for Q¡¯rtn.)
     Wait (0)
     This is used for fixed movements of nylon knitting transfer, gum knitting, heel or toe knitting. In gum knitting (1:1), gum knitting is possible regardless of pattern if 1c movement for Jacquard is set as 1:1, and 1F is set as up-movement.
     Pat..(100)
     This is for leg and foot pattern knitting. Pattern knitting is already set in diskette.
     
     How to Correct
     Place cursor at "FS.N" and press 3 digits (0,1-40,00). Then Press SET key (ESC to cancel).
     * Whether to correct the pattern or not is asked twice because it is an important information. ("SET" for correction and "ESC" for cancellation).
     
     c. Size : This is the length of step. The size should be designated as 1 if "FS.N" is 1 to 40. And it should be designated properly when it comes to Wait and Pattern.
     
     How to Correct
     Place cursor at "Size" and press 4 digits, for instance, 0020 for designating 20 rotations.
     
     d. Spd. : This designates the speed of present step. The speed should be designated as 80 if "FS.N" is 1 to 40(because this is cam movement). And it should be designated properly when it comes to Wait and Pattern (usually 200-350; and maximum 512). Special caution should be taken because it becomes the actual speed in operation.
     
     How to Correct
     Place cursor at "Spd" and press 3 digits. For instance, 080 for designating 80 rotations.
     
     e. Stitch : This designates stitch number to be used. "F8" key designates the stitch value at knitting mode.
     
     How to Correct
     Place cursor at "Sti" and press 2 digits(01-80).
     
     f. Dir : This designates rotation direction, and special caution should be taken.
     "F" : This designates start, rubber, leg, foot, except heel and toe knitting.
     "U" : This stand for UP. This designates heel and toe up movements.
     "D" : This stand for DOWN. This designates heel and toe down movements.
     
     How to Correct
     Place cursor at "Dir" and press SET key. Then rotation directions alternate.
     * Designate "U" for heel and toe up movements and "D" for heel and toe down movements.
     * Whether to correct the direction or not is asked twice because it is an important information.

     (2)Ringle Movement : This designates movements of main yarn, doors, rubber yarn related cam(rubber yarn, scissors, roller, center)

     [1]This indicates main yarn R1, R2, R3...R8. [2]This designates movements of IN/ OUT. Press SET key, the IN/OUT can be switched. [3]Needle designates IN/OUT movement position. Press number key, then the value is input. And press SET key to complete.

     (3)Color Yarn : This designates movements of yarn of each F and Pile HEAD.

     [1]This indicates each F and Pile HEAD. [2]This designates movements of IN/ OUT. Press SET key, the IN/OUT can be switched. [3]In yarn OUT, all yarn of corresponding F is out ; in yarn IN, only yarn #1 moves. Needle designates IN/OUT movement position. Press number key, then the value is input. And press SET key to complete.

     [ For Special POS. Data ]
     If position value of ringle and color yarn is "999", start with the designated movement, regardless of position. Accordingly, in chain step 1, values are already set, depending on the requirement.

     (4)Others : This designates DP, SDC, OIL, D.A, S.O.
     DP : This indicates Down-picker.
     SDC :This indicates foot pattern knitting.
     OIL :This indicates oil pump operation.
     D.A :This indicates Double-welt suction movement.
     S.O :This indicates sock exit movement.
     How to Correct
     Place cursor at "ETC-act", and press 1 (DP on, off), 2 (SDC on, off), 3 (Oil on, off), 4 (D.A on, off), 5 (S.O on, off).

     2) Fixed Selection Data
     This designates movements of air cam and actuator that are needed for machine operation. It can use 40 data from 1 to 40, and it usually uses 38, 39, 40 as the movement for Q¡¯rtn (re-start). 1 to 37 are used for normal movement.
     And this data can designate a total of 28 air cam movements per actuator.

     An English name of air cam appears. Cam number. 3 digits. Press SET key. In/Out. Press SET key Movement position. Designate angle in even numbers. 3 digits. Press SET key.

     Fixed Selection Data is as above. Input "F" Jacquard data at the bottom.

     How to Use
     -1-To designate Jacquard number

     a. move to "F" position using "", "" keys.
     b. Input 3 digits and press SET key : Jacquard appears at the bottom of the screen.

     For Special Case "000" : When Jacquard number is designated as 000, corresponding "F"(actuator) starts pattern knitting movement.

     -2- To designate and correct air cam movement

     a. Press "" key at Jacquard number, then cursor moves down.
     b. cam number input : input 3 digits and press SET key. Move down, using "" key, and move forward and backward, using "", "" keys.
     c. In/Out : Press SET key. Move up and down, using "", "" keys.
     d. Angle position : input 3 digits and press SET key. Move up, using "" key.

     3) Jacquard Data
     Jacquard data is data that designates each actuator¡¯s movement after users arbitrarily designate the necessary movements. This can use 20 data.
       < This is Jacquard Data Editing Screen. >

     How to Use :

     a. "", "" : to move Jacquard number. Jac. No. on the top of screen changes.
     Cursor on the right side of line shifts.
     b. "", "" :to move right and left. X_pos on top of screen changes.
     c. SET key : Press this key, then a small spot appears and disappears.
     Enlarged Screen : to enlarge.

     How to deal with errors
     (1)Mis-indicating

     -1-In case Act. does not operate (check corresponding F at check mode)

     a. Check fuse resistance of corresponding F.PCB. If there is a problem, replace the actuator.

     	[1]5C Act.PCB [2]4C Act.PCB [3]3C Act.PCB [4]2C Act.PCB [5]1C Act.PCB [6]1F Act.PCB [7]PCB for yarn and air cam [8]CPU PCB [9]PCB for error and motor [10]PCB for rubber and stitch motor
     Board layout of inside of controller (seen from the front)

     
     b. Check blade after actuator replacement.
     If there is a problem, replace the blade. And check coil and replace it, if necessary.
     c. Check cable Check cable, using other F cables. If necessary, replace the cable.

     -2-In case of mis-indicating is made even after actuator and blade are in good condition

     a. Adjust the actuator value of corresponding F.
     - Refer to adjustment function of basic position (needle) in editing mode.
     - Turn the machine, using the handle, and check in/out. If necessary, adjust the actuator.
     b. Adjust F-Time setting of actuator.
     - Refer to F-Time setting function in setting mode.
     - usually 2 to 4 (This applies to the entire actuator.)
     c. Check Jack : Check Jack, and normalize the function if there is a problem.
     d. Check needle : Check needle, and normalize the function if there is a problem.
     e. Check yarn

     (2) In case rubber yarn is easily come out,

     -1-Check the movements of rubber yarn, roller, scissors, blade in check mode.
     - If there is a problem with mechanism and replace it.
     - If not operational, replace the fuse of corresponding PCB.

     -2- Check rubber yarn, roller, scissors, blade movement and the movement position in rubber In/Out.
     If there is a problem with In/Out position, adjust the position, using rubber related editing function that is found in basic needle position correction function of editing mode.

     (3)In case there is a problem with main yarn movement and replacement position,

     -1- Check corresponding main yarn movement in check mode.
     If not operational : replace fuse of corresponding PCB.
     If not operational after the fuse replacement : replace PCB for main yarn and air cam.

     -2- If there is a problem with In/Out, adjust the position, using main yarn In/Out position correction function that is found in basic needle position correction function of "editing mode".

     (4)In case there is a problem with size (stitch)
     - Check stitch motor : Check stitch mechanism.
     - It is moved to basic position (sensor) in initial Power On.
     - If not operational, Check PCB for rubber and stitch, and replace fuse and PCB. Check DIP S/W.

     (5) Rubber roller malfunction
     - Check rubber motor : Check movement in check mode.
     - Adjust rubber motor speed : Refer to rubber stitch speed in setting mode.
     - Check PCB for rubber and stitch, and replace fuse and PCB.

     (6)In case there is a problem with change in encoder value,
     - If the encoder value is not correct, the basic movement of controller goes wrong. Check the following.
     Check if the numbers operate properly when the machine is turned by handle at zero point setting mode of setting mode.
     - If there is a problem, refer to zero point setting mode and check.
     Check encoder bundle and gear, coupling and cable.
     - In case it is still not operational, replace CPU.

     (7)In case there is a problem with a movement,
     - Check if encoder value (indicated in "X" position) in editing screen changes.
     - Check the length of chain step decreases properly.
     - Controller proceeds all the movements based on encoder movement. Therefore, if the encoder value is not correct, the basic movement goes wrong. Check the value first.

     Note for A/S
     (1) In case of CPU replacement

     -1-If CPU board is replaced for its malfunction, it should be replaced according to the following.

     a. 2 ROMs in original board should be moved to a new CPU board
     If this is not possible even after the board replacement, re-input all the data that includes "basic data" file, "F-S", "chain", "Jacquard", "pattern".
     After the re-input, check setting functions of "zero point setting", "rubber roller" and "stitch motor" and set them.
     b. Encoder zero point should be reset. (Refer to zero point setting mode.)
     c. Stitch value should be re-input.
     d. Oil amount and Ring blowerstate should be reset.
     e. Pattern knitting method should be reset.
     f. Check the functions of setting mode, including heel position.
     g. Re-input the pattern.

     -2-In case of other board replacement

     a. F(actuator) PCB replacement
         Replacement is possible because F-PCB like 1F, 1C,...5C are all the same.
     b. Main yarn- air cam PCB replacement
         Check if the movement of all cams.
     c. Rubber and stitch mot PCB replacement
         Set DIP S/W of board and other Jumper S/W the same as original board.

     -3- change cylinder

     a. In case needle is changed due to needle replacement, needle in controller should be changed according to the following.
     Needle should be changed to ¡®needle to be changed¡¯ in needle setting mode.
     b.On after power off
     c. Check the Jacquard arrangement : refer to Jacquard arrangement in editing mode.
     d. Reset encorder zero point : refer to zero point setting mode.
     e. Chain and pattern re-input : refer to F-S and Jacquard data

PREVIOUS